Wear Parts and Replacement Cost Details for 2-ton Electric Forklifts

The wear parts of 2-ton electric forklifts are concentrated in core operation-related components such as tires, brakes, hydraulics, and chains, as well as small electrical parts. Their replacement costs vary slightly depending on brand and material. Below is a detailed breakdown of replacement costs based on the 2025 domestic market:

Wear Parts of Travel System

Part Name	Specification	Unit Price (RMB)	Replacement Cycle	Remarks
Drive Wheel (Solid Rubber)	2-ton forklift dedicated	450 - 600 yuan/piece	3,000 - 4,000 hrs	Usually 2 pieces per forklift; total replacement cost: 900 - 1,200 yuan. Suitable for indoor flat floors.
Load Wheel/Guide Wheel (Polyurethane)	φ120 - 150mm	120 - 180 yuan/piece	2,000 - 3,000 hrs	Generally equipped with 4 - 6 pieces; full-set replacement cost: 480 - 1,080 yuan. Wear-resistant and low floor damage.

Wear Parts of Brake System

Part Name	Specification	Unit Price (RMB)	Replacement Cycle	Remarks
Brake Shoe	Suitable for 2 - 2.5 tons	107 - 211 yuan/set	2,500 - 3,500 hrs	1 set includes 2 pieces; some thickened versions cost around 210 yuan. Asbestos-free and more environmentally friendly, compatible with most mainstream brands.
Brake Hydraulic Hose	Dedicated high-pressure hose	30 - 80 yuan/piece	3,000 - 5,000 hrs	Replace if aging or leaking. Usually 2 - 3 pieces per forklift; total cost: 60 - 240 yuan.

Wear Parts of Hydraulic System

Part Name	Specification	Unit Price (RMB)	Replacement Cycle	Remarks
Lift Cylinder Oil Seal	2t - 2.5t dedicated	20 yuan/set	1,500 - 2,000 hrs	Seals are prone to aging due to piston rod friction, requiring frequent replacement. Some repair kits include multi-spec gaskets, priced around 50 yuan/set.
Tilt Cylinder	Suitable for 2-ton forklift	350 - 560 yuan/piece	6,000 - 8,000 hrs	Replace if leaking or weak lifting. Original parts from brands like Heli are priced higher (500 - 560 yuan).
Hydraulic Hose	High-pressure dedicated	50 - 150 yuan/piece	2,000 - 3,000 hrs	Prone to aging and rupture under long-term high-pressure conditions. Low single-piece replacement cost but requires labor fees.

Wear Parts of Lifting System

Part Name	Specification	Unit Price (RMB)	Replacement Cycle	Remarks
Mast Lifting Chain	2-ton load-bearing dedicated	390 yuan/chain	4,000 - 6,000 hrs	Usually 2 chains per forklift; full-set replacement cost: 780 yuan. Chains with anti-rust coating cost around 450 yuan/chain, extending service life.
Chain Grease	High-temperature wear-resistant	80 - 120 yuan/barrel (1L)	500 hrs	Not a replacement part but a high-frequency consumable. Annual consumption: 3 - 4 barrels. Key consumable for ensuring chain life.

Electrical and Other Small Wear Parts

Part Name	Specification	Unit Price (RMB)	Replacement Cycle	Remarks
Hood Gas Spring	Suitable for 2-ton forklift	50 - 100 yuan/piece	2,000 - 3,000 hrs	Supports the hood; prone to failure with frequent opening/closing. Original parts offer better compatibility.
Kingpin Repair Kit	Dedicated set	80 - 150 yuan/set	3,000 - 4,000 hrs	Includes kingpin seals, gaskets, etc., solving steering jitter. Original kits from brands like Hangcha cost 120 - 150 yuan.
Ignition Switch/Key Switch	Universal model	20 - 50 yuan/piece	1,500 - 3,000 hrs	Prone to damage from frequent insertion/removal. Models with anti-theft function cost around 80 yuan.

In addition, although the battery is a core component, it is usually replaced as a whole during its life cycle and is not classified as a regular wear part. Parts such as plastic casings and small-sized screws are mostly damaged by human collision, with low unit prices (screws: 1 - 5 yuan/piece; plastic casing accessories: 50 - 200 yuan). Their replacement costs are relatively scattered and can be replaced on an as-needed basis according to actual damage.