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How to choose an electric forklift of 1 ton and 3 ton

When choosing between a 1-ton and a 3-ton electric forklift, it is necessary to comprehensively consider multiple dimensions such as load requirements, operating environment, cost, and maintenance. The specific analysis is as follows:

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I. Comparison of Core Parameters

Parameter1-ton Electric Forklift3-ton Electric Forklift
Rated Lifting Capacity≤1 ton (it is recommended that the actual load be ≤0.8 ton)≥3 tons (it is recommended that the actual load be ≤2.5 ton)
Applicable ScenariosNarrow aisles, light-duty handling (such as pallets, small equipment)Heavy-load operations (such as steel, large equipment), complex terrains
ManeuverabilitySmall turning radius (about 1.2 meters), suitable for low and narrow spacesSlightly larger turning radius (about 1.8 meters), stronger stability
Lifting HeightGenerally ≤3 meters, with a relatively high free lifting height (suitable for low-height environments)The maximum lifting height can reach 6 - 8 meters, suitable for high-position shelves

II. Selection Suggestions

  1. Selection Based on Load Requirements
    • Choose a 1-ton forklift: It is suitable for daily handling of lightweight goods (such as e-commerce parcels, small parts), and when it is necessary to frequently shuttle through narrow aisles or low spaces (such as cold storages, workshops).
    • Choose a 3-ton forklift: If you need to handle heavy goods (such as metal molds, large equipment) or need to interface with high-position shelves (≥5 meters), it is recommended to choose a 3-ton model.
  2. Matching with Operating Environment
    • Indoors/narrow spaces: Give priority to a 1-ton forklift. It has a small size, flexible operation, and exerts less pressure on floor bearing capacity.
    • Outdoors/complex terrains: A 3-ton forklift is more suitable due to its larger dead weight and more wear-resistant tires (such as solid tires), making it more suitable for uneven roads or ramp operations.
  3. Cost and Maintenance Considerations
    • The power consumption cost of a 1-ton forklift is lower (about 20 - 30 yuan per day), but it needs to be charged more frequently.
    • A 3-ton forklift has a stronger endurance (it can work for 4 - 6 hours when fully charged) and is suitable for long-time operations.
    • Purchase Cost: The price of a 1-ton forklift is about 100,000 - 150,000 yuan, and that of a 3-ton model is about 200,000 - 350,000 yuan.
    • Operating Cost:
    • Maintenance Frequency: A 1-ton forklift has a simple structure and lower maintenance cost; a 3-ton forklift, due to its large load, requires more attention to components such as the drive axle and braking system.
  4. Supplementary for Special Scenarios
    • Cold chain/pharmaceutical industry: Both can be selected, but it is necessary to match a low-temperature battery (-30°C - 50°C) and anti-vibration design.
    • High safety requirements: A 3-ton forklift can be equipped with intelligent systems (such as ramp anti-slip, fingerprint unlocking), offering better safety.

III. Summary

  • 1-ton Forklift: Suitable for scenarios with light loads, high frequency, and limited space, with outstanding cost performance.
  • 3-ton Forklift: Suitable for heavy loads, high-position shelves, and complex environments, with a higher long-term investment return.
    It is recommended to conduct on-site tests of different tonnage models and make comprehensive decisions in combination with the enterprise's budget and operating intensity.


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