The core differences between a 1-ton off-road forklift and a 2-ton off-road forklift are mainly reflected in carrying capacity, structural design, and applicable scenarios. The specific comparisons are as follows:
I. Core Parameters and Performance
Carrying Capacity
- 1-ton off-road forklift: The rated load capacity is 1 ton, suitable for lightweight handling scenarios, such as small equipment and components.
- 2-ton off-road forklift: The rated load capacity is 2 tons, capable of handling heavier materials (such as building materials and heavy machinery), meeting the needs of high-intensity operations in construction sites, mines, etc.
Chassis and Off-road Capability
- 1-ton forklift: The minimum ground clearance is about 80 - 100 mm. Solid rubber tires improve traction, but its off-road capability is slightly inferior to that of the 2-ton model.
- 2-ton forklift: The ground clearance reaches 110 mm. It is equipped with wide-base off-road tires (with deep treads and puncture resistance), capable of handling complex terrains such as mud pits and gravel.
Power and Maneuverability
- 1-ton forklift: It often uses a low-power motor (such as 0.8 - 1.2 kW), is easy to operate, and is suitable for operations in narrow spaces.
- 2-ton forklift: It is equipped with a 1.5 kW permanent magnet brushless motor, with greater torque and stronger climbing ability (up to 25° - 30°), adapting to steep slope operations.
II. Differences in Structural Design
Fork Leg and Fork Adjustment
- 1-ton forklift: The adjustment range of the fork legs is relatively small (about 0.8 - 1.2 meters), and the fork height can be adjusted to 2.5 meters.
- 2-ton forklift: The fork legs can be adjusted to a maximum of 1.3 meters. Forged forks can be optionally selected, and the fork height can be raised to 3 meters, suitable for heavy-duty pallets.
Frame and Stability
- 1-ton forklift: The frame is designed to be lightweight (the whole machine weighs about 310 kg), suitable for scenarios with frequent handling but not high load-bearing requirements.
- 2-ton forklift: The frame has a reinforced structure (such as forged forks and high-rigidity outriggers), with a 30% increase in stability, capable of handling bumpy roads.
III. Comparison of Applicable Scenarios
1-ton Off-road Forklift
- Applicable scenarios:
- Urban construction sites: Handling lightweight building materials such as bricks and pipes.
- Warehouses and workshops: Short-distance transportation in narrow aisles.
- Emergency rescue: Quickly transferring lightweight materials.
2-ton Off-road Forklift
- Applicable scenarios:
- Mines and quarries: Transporting heavy materials such as ores and slag.
- Oil fields and docks: Loading and unloading containers and heavy machinery.
- Agriculture and forestry: Handling large-sized goods such as timber and agricultural products.
IV. Cost and Maintenance
Purchase Cost: The price of a 1-ton forklift is about 150,000 - 200,000 yuan. Due to configuration upgrades (such as high-power motors and reinforced chassis), the price of a 2-ton forklift can reach 250,000 - 350,000 yuan.
Maintenance Cost: The 2-ton forklift has a more complex structure, and the hydraulic system requires more frequent maintenance. However, it is more durable (with a 40% reduction in failure rate).
Summary
- Choose a 1-ton forklift: Suitable for lightweight and flexible handling requirements, such as indoor or light outdoor operations.
- Choose a 2-ton forklift: Suitable for heavy-load and complex terrain scenarios, such as high-intensity working conditions in mines and ports.
